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Some month later the front plate was finished. I only had to do the final surface finish. Being no specialist in this field I took the front plate to the local shop with the proper tools.

They also did the anodising job providing a very neat surface.

The text on the front plate is made using silk screen transfer.

On the left side we find AF gain and IF gain. I like to be able to change the gain directly, and prefer manual controls for these functions.

The button marked Multi however hides a small mechanical encoder, which connected to the controllers second encoder input, enables software control of vox and mic gain settings. The encoder has a pushbutton function by which I can toggle to the desired function. 

The tuning button on the right hand side is machined as well. Made from aluminium it has weight as a small flywheel giving a nice touch to the tuning.

To the right is the power switch which also controls the display backlight.

Two of the five pushbuttons in the top controls bandwidth and noise reduction on a small reboxed audio DSP unit.

All buttons and handles have been selected to match the design. Knops are made to fit on sprocket shafts, however the small mechanical shaft encoder had its own ideas.

 

When everything else fails try Araldite - it works very well on encoders too.
The tuning encoder has 512 steps. I found a shaft encoder from Agilent, which is made to fit on 8 mm shafts. Therefore I made this small unit from aluminium.

The ball bearings in combination with the flywheel weight of the tuning button gives a very nice feeling.

The pushbuttons must fit exactly in the holes. The supporting PCB's was made after several trials. I simply printed the PCB drawing to check if things was right.
The tuning encoder and supporting PCB's are finally mounted in holes planned from the drawing phase.

 

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